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CLS-1438-MF

HABITAT CCT FERMENTATION BIOREACTOR CONTROL SYSTEM, 100-240V/50-60HZ, IKA

The HABITAT ferment cct control tower offers an optimized bioreactor-solution for fermentation applications, enabling precise monitoring and control of fermentation processes. It consists of a control unit with comprehensive connectivity options for gas supply, liquid addition, multi-parameter sensors, and temperature regulation, along with a user-friendly tablet interface for seamless bioreactor operation and control. In addition to the HABITAT ferment control tower, you have the option of connecting CO2, conductivity and turbidity sensor.

Control and monitoring
The intuitive software allows easy control and monitoring of the bioprocess and associated parameters via a 10.4-inch tablet. Users can select from batch, fed-batch, and perfusion/continuous operating modes, catering to various fermentation techniques. The innovative Chaotic Mixing function enables efficient and homogeneous mixing when required. The control software provides clear calibration management, real-time data visualization, and complete process documentation, ensuring compliance with FDA CFR Part 11 requirements (optional).

Gas supply
Precise and adjustable gassing is achieved through four individual built-in mass flow controllers for four each separate gas line (N2, O2, air and CO2), enabling flow rates of 0.1 – 20 L / min. tailored to fermentation requirements. By using the integrated and freely customizable cascade control system, each gas flow can be automatically adjusted by the software at any time according to the ambient conditions in order to maintain the target parameters.

Liquid supply
Four integrated Watson-Marlow pumps with adjustable direction and speed offer highest precision and versatility in pumping acids, bases, anti-foam agents, and nutrient solutions for the management of media in photobioreactors and fermentation processes.

Sensors

The following sensors can be connected to the HABITAT CCT System. For a complete list of specific sensors that will work with HABITAT CCT System please contact [email protected]

  • pH
  • DO (dissolved oxygen)
  • temperature
  • filling level
  • foam
  • CO2
  • Conductivity
  • Turbidity
  • Viable cell mass
  • Redox
  • Off-gas Analysis

PID temperature control

The integrated PID control ensures precise temperature regulation at all times, regardless of vessel type (single-wall or double-wall) or fill level. Single-wall glass vessels can be heated with a heating blanket, allowing for accurate temperature settings above room temperature. With the optional use of a cooling finger, it is also possible to achieve temperatures below room temperature. For double-wall vessels, in combination with an IKA thermostat, the temperature range can be freely adjusted between 5-80°C, independent of room conditions or heat generated by the culture itself.

All features at a glance

• compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)

• latest technology sensors for better insights and more control

• large screen tablet for easy operation (10.4 inch)

• intuitive, easy-to-use control software that provides simple initial setup and intuitive user assistance throughout the process

• four integrated Watson-Marlow pumps

• high precision motor speed control

• cross platform connectivity: USB, PC, RS232, OPC-UA, ethernet, external signal input, external pump, single-use unit, thermostat

• data storage

• four built-in mass flow controllers for gas supply: N2, O2, air, and CO2

• status LED display: direct error display by indicator light

For Use with all Chemglass and IKA Bioreactors and can be adapted to be used with most other manufacturer’s bioreactors with the addition of motor adapters, cables, and accessories. Please contact your Chemglass Bioreactor Specialist for support with configuring your system for use with the HABITAT System.

Your IKA device is usually delivered with a two-year warranty. By registering online, this can be extended for another year free of charge (2+1). You can benefit from the free warranty extension with just a few clicks at www.ika.com/register. Please note that the registration has to be completed within 90 days of purchase.

 

Item NumberItem DescriptionPQPriceQty AvailQuantity
CLS-1438-MF02
Habitat CCT Fermentation Bioreactor Control System, 100-240V/50-60HZ
EACH
Call for
Availability
ControllerFermenter
Operating modetimer, continuous and program operation
DisplayTablet PC
Operationtouch screen
Data memory size32 GB
Auto restart after power failureyes
Ethernet interfaceyes
Single use reactor interfaceyes
Thermostat interfaceyes
Ext. pump interfaceyes
Gravimetric feedingyes
Exponential feedingyes
Biomass feedingyes, with Excell Sensor
OPC UA interfaceyes
Filter heateryes
LED light panelAccessory
Stirring motoryes
Calibration guide temperatureyes
Calibration guide pHyes
Calibration guide pO2yes
pH - temperature compensationyes
Mode hose fillingyes
Stirrer control modeoff, manual, profile, Cascade-pO2 control, chaotic
Speed range1 - 2200 rpm
Speed deviation >= 100 rpm±2 %
Speed deviation <= 100 rpm±5 rpm
Speed displayTFT
Reversible direction of rotationyes
Timeryes
Timer displayTFT
Time setting range1 - 120 min
Heating blanketyes
Heat output250 W
Heat controlTFT
Temperature controlPID
Working temperature5 - 80 °C
Connection for ext. temperature sensorPT1000
Temperature displayyes
Temperature measuring range0 - 100 °C
Temperature measurement resolution0.1 K
Temperature control accuracy±0.2 °C
Temperature limit min.0 °C
Temperature limit max.110 °C
pH measurementyes
pH control modeoff, auto, profile
pH value displayTFT
pH measuring range0 - 14 pH
pH measurement resolution0.01 pH
Accuracy of pH measurement±0.02 pH
Set resolution pH value0.01 pH
pH control accuracy±0.05 pH
Connection for pO2 sensoryes
pO2 control modeoff, manual, auto, profile
Measurement range pO2 min.0 %sat
Measurement range pO2 max.200 %sat
Resolution pO2 measurement0.01 %sat
Accuracy of pO2 measurement±0.3 %sat
pO2 control accuracy0.3 %sat
Connection for turbidity sensoryes
Turbidity control modeMonitoring
Connection for conductivity sensoryes
Conductivity control modeMonitoring
Connection for CO2 sensoryes
CO2 control modeMonitoring
Exhaust Gas Analyzeryes, with Blue Vary Sensor
OUR,CER,RQ calculationyes, with Blue Vary Sensor
RQ feedingyes, with Blue Vary Sensor
Digital pH sensoryes, with EasyFerm Bio Arc Sensor
Measuring Range min. digital pH0 pH
Measuring Range max. digital pH14 pH
Accuracy digital pH±0.02 pH
Digital DO sensoryes, with OxyFerm FDA Arc
Measuring Range min. digital DO0 %sat
Measuring Range max. digital DO200 %sat
Accuracy digital DO±2 %
Optical DO sensoryes, with VisiFerm RS485-ECS
Measuring Range min. optical DO0 %sat
Measuring Range max. optical DO300 %sat
Accuracy optical DO±1 %
Biomass sensoryes, with CGQ BioR Sensor
Measuring Range min. Biomass0.5 OD
Measuring Range max. Biomass50 OD
Digital Redox / ORP sensoryes, with EasyFerm Plus ORP Arc
Measuring Range min. digital ORP-1500 mV
Measuring Range max. digital ORP1500 mV
Digital biomass sensoryes, with Excell Sensor
Measuring Range min. digital biomass0 AU
Measuring Range max. digital biomass6 AU
Accuracy digital biomass±1 %
Viable Cell Density Sensorsyes, with Incyte Sensor
Measuring Range min. cell density5 x 10^5 cells/mL
Measuring Range max. cell density8 x 10^9 cells/mL
Accuracy cell density±1 %
Gas in connection Air6 mm
Gas out connection Air6 mm
Gas in connection O26 mm
Gas out connection O26 mm
Gas in connection N26 mm
Gas out connection N26 mm
Gas in connection CO26 mm
Gas out connection CO26 mm
Aeration modecontinuous & automatic
Display flowratel/min, cc/min
Input pressure200 - 3000 mbar
Pressure out min.200 mbar
Pressure out max.1000 mbar
Flowrate Air min.100 cc/min
Flowrate Air max.20000 cc/min
Flowrate O2 min.100 cc/min
Flowrate O2 max.20000 cc/min
Flowrate N2 min.100 cc/min
Flowrate N2 max.20000 cc/min
Flowrate CO2 min.100 cc/min
Flowrate CO2 max.20000 cc/min
Measuring and control accuracy of the gas control units±2 % fsr
Peristaltic pumpyes
Numbers of pump heads4
Pump head functionAcid, Base, AntiFoam, Level
Pump headWatson Marlow 114DV
Number of pump tubes4
Number of pump rollers4
Flow rate min.0.3 ml/min
Flow rate max.270 ml/min
Flow rate control accuracy±0.3 ml/min
Pump Speed min.33 rpm
Pump Speed max.400 rpm
Pump reversible direction of rotationyes
Pump speed displayTFT
Inner tube diameter min.0.5 mm
Inner tube diameter max.4.8 mm
Tube outer diameter min.4.1 mm
Tube outer diameter max.8.4 mm
Tube materialSilicone
Tube hardness50 - 60 Shore A
Dimensions (W x H x D)224 x 624 x 405 mm
Weight14 kg
Packing unit1 pcs
Permissible ambient temperature5 - 40 °C
Permissible relative humidity80% (up to 31°C), decreasing linearly to max. 50 (@40°C)
Protection class according to DIN EN 60529IP 20
RS 232 interfaceyes
USB interfaceyes
WiFi Interfaceyes
Voltage100 - 240 V
Frequency50/60 Hz
Power input300 W
Power input max.1100 W
Power input standby10 W
Fuse2x T5.0A 250V

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